Aerial view of the whole complex at Bachai, Narsinghpur — the mill under steam, the distillery and the plant buildings, with cane and maize fields and the highway around them.

An integrated biorefinery Heart of Madhya Pradesh · Since 2005

The same maize feeds The same maize feeds Cattle and cars.

Sugar, ethanol, animal feed and power. Compressed biogas, and the manure it returns to the field, under development.

How the loop works Investor relations

8,000 TCD

Sugar mill
300 KLPD

Grain distillery
36 MW

Bagasse cogeneration
15 TPD

CBG · under development

Aerial view of the plant and its command area at Bachai, Narsinghpur.

Aerial · Bachai · 03 Oct 2025

01 Approach: the command area
02 The plant
03 Energy out

01 / 03

The loop

Each one runs on what the one before it leaves behind.

At Bachai, in Narsinghpur district of Madhya Pradesh, we operate a sugar mill, a grain distillery and a bagasse-fired power plant on a single site — and we are now building a Compressed Biogas plant alongside them. Cane becomes sugar; the fibre becomes power and steam; the filter cake becomes fuel; and what comes out of the digester goes back to the fields it came from.

Six stages

01 Cane in
02 Sugar
03 Power from our own fibre
04 Ethanol
05 Compressed Biogas under development
06 And back to the field under development

A circular economy by design — every residue is the next plant’s raw material.

The numbers

Installed at Bachai, Narsinghpur · Madhya Pradesh

8,000 TCD Cane crushing
300 KLPD Ethanol, expandable to 600
36 MW Installed, ~10 MW to the grid
2005 Operating since

Our businesses

Sugar to wholesale and industrial buyers; ethanol to oil marketing companies; animal feed to farmers and feed manufacturers; surplus power to the state grid; compressed biogas under development.

Sugar

8,000 TCD

Cane is crushed and the juice clarified into sugar. Two things come out of this stage that most mills treat as problems to be disposed of: bagasse, the fibre left after crushing, and press mud, the filter cake removed during clarification. We treat both as feedstock.

Sold to wholesale & industrial buyers Co-products · bagasse · press mud · molasses

The distillery site at dusk, storage tanks lit against the sky

Ethanol

300 KLPD · to 600

Grain-based (maize), expandable to 600 KLPD. Our grain distillery converts maize into fuel-grade ethanol for India’s blending programme, running on steam and power from the cogeneration plant next door.

Supplied to oil marketing companies Co-product · DDGS, high-protein cattle feed

A spread of the finished DDGS — dried maize distillers grains, golden and granular

Animal Feed

200 TPD

Fermentation takes the starch out of the maize and leaves the protein, the fibre and the oil behind. Dried, that residue is DDGS — distillers dried grains with solubles — at 35% protein and 8% fat, from pure maize and nothing else.

Sold to farmers & animal feed manufacturers Pure maize · 35% protein · 8% fat

The cogeneration control room at Bachai, instrument panels along the wall

Power

36 MW · since 2016

Bagasse cogeneration, commissioned 2016. ~10 MW exported to the state grid. The complex is not powered by coal or by grid electricity — it is powered by the residue of the cane the farmer delivered that morning.

Surplus exported to the state grid Steam & power run the mill and the distillery

Aerial view over the fields beside the plant at Bachai

Under development

Compressed Biogas

15 TPD

Press mud in season; cane trash and maize stover off season; the plant is designed to upgrade biogas to over 96% methane, to IS 16087, so that it is interchangeable with CNG; the digester’s output returns to farms as Fermented Organic Manure.

Press mud from our mill & neighbouring mills FOM recognised under the Fertiliser Control Order

The expansion

1,500 to 8,000 TCD,
on the same site.

2005 Incorporated; 1,500 TCD mill at Bachai.
2014–15 Expansion to 4,500 TCD.
2016 Cogeneration plant commissioned.
2019 Terms of reference filed for the 8,000 TCD expansion.
2022 Final EIA for the 8,000 TCD expansion.
Today 300 KLPD grain distillery in operation. 15 TPD CBG plant under development Main-board listing planned.

What this displaces

What this displaces.

We produce It replaces

Ethanol It replaces Imported crude oil, through the ethanol blending programme

Compressed Biogas under development It replaces Imported natural gas and diesel

Grid power from bagasse It replaces Coal-fired generation

Fermented Organic Manure under development It replaces Chemical fertiliser, much of it imported

Alongside that, digesting press mud instead of open-composting it prevents methane release, and paying for crop residue prevents open-field burning.

Circular economy is a phrase most companies apply to a recycling initiative. For us it is the plant layout. The mill’s fibre powers the distillery. The mill’s filter cake becomes vehicle fuel. The digester’s residue becomes fertiliser for the farms that started the cycle. We are not adding sustainability to an industrial process — the process is the mechanism.

Investors

Building for the public markets.

Mahakaushal Sugar and Power Industries Ltd is not yet listed; a main-board listing is planned. Our investor pages carry the corporate profile, the investment proposition and governance information. No financial figures are published on this site.

Investor relations CIN U01543MP2005PLC017514

Location